VW Golf Mk7 manualsGolf Mk7 / manual

Volkswagen Golf Mk7 Service & Repair Manual: Assembly overview - intake manifold

This assembly overview covers the Volkswagen Golf Mk7 intake manifold: a coolant pipe clipped onto it, and the manifold itself — combined in one unit with the charge air cooler.

Assembly overview - intake manifold

1 -  Coolant pipe
Clipped onto intake manifold.
Removing and installing coolant pipe → Chapter
2 -  Intake manifold
Combined in one unit with charge air cooler
Removing and installing → Chapter
3 -  Coolant pipe
Clipped onto intake manifold.
4 -  Bolt
Specified torque and tightening sequence → Fig.
5 -  O-ring
Renew
6 -  Intake manifold sender -GX9-
Consisting of
   Intake air temperature sensor 2 -G299-
   Intake manifold pressure sender -G71-
Removing and installing → Chapter
7 -  Gaskets
Renew
8 -  Charge air pressure sender -GX26-
Consisting of
   Charge air pressure sender -G31-
   Intake air temperature sender -G42-
Removing and installing → Chapter
9 -  O-ring
Renew
10 -  Union
11 -  O-ring
Renew
12 -  Air pipe
For removal, use release tools -T10527- and -T10527/1-
13 -  O-ring
Renew
14 -  Bolt
Thread-forming
Fit and screw in bolt by hand so that it screws into old thread Then tighten bolt to torque
7 Nm
15 -  Retaining clip
For air pipe.
16 -  Throttle valve module -GX3-
Consisting of
   Throttle valve module -J338-
   Throttle valve drive for electronic power control -G186-
   Throttle valve drive angle sender 1 for electronic power control -G187-
   Throttle valve drive angle sender 2 for electronic power control -G188-
Removing and installing → Chapter
Clean → Chapter.
After throttle valve control module -GX3- has been replaced, it must be re-adapted to engine control unit -J623-. Use vehicle diagnostic tester for this.
17 -  Seal
Renew
18 -  Vacuum line
19 -  O-ring
Renew
20 -  Vacuum line
21 -  O-ring
Renew

 
     
Intake manifold - specified torque and tightening sequence
–  Tighten bolts in stages as follows:
 

Assembly overview - intake manifold

Stage Bolts Specified torque
1 -arrows- Starting in centre, screw in bolts alternately by hand until they make contact
2 -arrows- Starting in centre, screw in bolts alternately: 8 Nm

    Questions & answers

    Assembly overview - intake manifold — Volkswagen Golf Mk7

    What does the Golf Mk7 1.4 TSI intake manifold assembly show?
    Manifold, gasket, throttle module -GX3-, charge motion flap (if fitted), bolts and torques.
    Intake manifold
    ...

    Removing and installing intake manifold
    Special tools and workshop equipment required Release tool -T10527- Release tool -T10527/1- ...

    Other materials: