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Volkswagen Golf Mk7 Service & Repair Manual: Removing and installing refrigerant circuit pressure sender -G805

Using torque wrench -V.A.G 1331- and an extra-long 24 mm twelve-point socket, this page covers removing the Volkswagen Golf Mk7 refrigerant pressure sender -G805- — observing all refrigerant safety precautions first.

Special tools and workshop equipment required
   
Torque wrench -V.A.G 1331-
Commercially available twelve-point socket bit, extra long, 1/2", 24 mm (dimensions: 32x82 mm)
Removing
–  Observe safety precautions → Chapter „Safety precautions when handling refrigerants“.
–  Comply with notes → Chapter „Working on refrigerant circuit“.
–  Disconnect electrical connector -2-.
Risk of freezing injury caused by escaping pressurised refrigerant.There is a risk of injury to the skin and parts of the body due to freezing.Always wear safety gloves.Always wear safety goggles.If, when detaching the pressure sender, refrigerant escapes from the refrigerant line for longer then 1 second, tighten the pressure sender, and renew the non-return valve which is defective.Extract refrigerant, and open the refrigerant circuit immediately afterwards.If more than 10 minutes passed since the refrigerant has been extracted, do not open the refrigerant circuit prior to extracting refrigerant anew. Due to re-evaporation, pressure will be built up in the refrigerant circuit.
–  Counterhold refrigerant line using a suitable tool.
Risk of freezing injury caused by escaping pressurised refrigerant. If handled improperly, the union may be torn off letting the refrigerant escape.There is a risk of injury to the skin and parts of the body due to freezing.Always wear safety gloves.Always wear safety goggles.Counterhold refrigerant line using a suitable tool.
 

Removing and installing refrigerant circuit pressure sender -G805

–  Unscrew pressure sender -1- using commercially available long twelve-point socket bit, 1/2", 24 mm.
Installing
Install in reverse order.
Specified torques
Pressure sender for refrigerant circuit -G805- → Item.
 

Removing and installing refrigerant circuit pressure sender -G805

    Questions & answers

    Removing and installing refrigerant circuit pressure sender -G805 — Volkswagen Golf Mk7

    How do I remove the Golf Mk7 refrigerant pressure sender -G805-?
    Observe refrigerant safety. Evacuate the circuit, use torque wrench -V.A.G 1331-, remove and renew the seal on installation.
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