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Volkswagen Golf Mk7 Service & Repair Manual: Removing and installing gas strut

WARNING: if reusing the Volkswagen Golf Mk7 bonnet gas strut, the spring clip must not be levered completely out of the ball socket, or the strut can spring out and cause injury. This page gives the safe removal technique, with the bonnet open and supported first.

Removing and installing gas strut

Removing
–  Open and support bonnet.
  WARNING
Proceed with care if gas strut is reused. Spring clip must not be levered completely out of ball socket, as it will otherwise be damaged. Gas strut will spring out of mounting, causing damage or injury to operator.
–  Position a small screwdriver -3- beneath spring clip -4-.
–  Raise spring clip -4- such that it can be moved over ball socket -arrow a-.
–  Pull gas strut -1- off ball-head pins -2--arrow b-.
After removing gas strut -1-, slide spring clip -4- back immediately.
–  When the gas strut is disposed, gas needs to be released from gas strut → Chapter.
Installing
–  Press gas strut -1- on ball-head pins -2-.
  Component Specified torques
Ball-head pin 20 Nm  

    Questions & answers

    Removing and installing gas strut — Volkswagen Golf Mk7

    How do I remove the Golf Mk7 bonnet gas strut?
    Open and support the bonnet, carefully release the spring clips from the ball sockets at each end, and remove the strut. WARNING: the strut is under pressure — it can spring away.
    Can I reuse a Golf Mk7 bonnet gas strut?
    Yes, if it still holds the bonnet open. The spring clip must not be fully levered off the ball socket or it will be damaged. Handle with care.
    What happens if the Golf Mk7 gas strut fails?
    The bonnet will not stay open on its own and could fall on you. Replace weakened struts promptly.
    Removing and installing insulation
    Removing     –  Lever retaining clips -2- out of bonnet -3- using removal lever -80-200-. –  ...

    Releasing gas from gas strut
    Clamp gas strut in vice in area x = 50 mm.   WARNING Wear protective goggles when sawing. ...